Megapound per square inch (Mpsi)

The megapound per square inch is a unit of pressure equal to one million pounds per square inch, or 6.895 gigapascals. Its symbol is Mpsi. Nothing operates at this pressure; the unit exists solely to state elastic modulus, which is the quantity that describes how stiff a material is rather than how strong.

Two numbers in it are memorised by every American mechanical engineer. Steel has a Young's modulus of 29 million pounds per square inch and aluminium of 10 million, and that ratio of roughly three to one governs how the two behave in every structure. A steel part and an aluminium part of identical shape and identical strength will not deflect identically, and the difference is exactly that factor.

The rest of the common metals fill in around them. Titanium sits at about 16.5 million pounds per square inch, copper at 17, magnesium at 6.5, and cast iron between 12 and 20 depending on grade. Because modulus barely changes with heat treatment or alloying within a metal family, these figures are far more stable than strength figures and can be relied on across grades.

Composites are where the unit does its most interesting work. Standard carbon fibre reaches about 33 million pounds per square inch along the fibre, high-modulus grades 55 to 85, and glass fibre only about 10, the same as aluminium. Since a composite laminate has a different modulus in every direction, designers work with a set of values rather than one, and the unit appears many times on a single datasheet.

Its metric equivalent is the gigapascal, and the conversion is 6.895 gigapascals to the megapound per square inch. Steel at 29 million pounds per square inch is 200 gigapascals, and aluminium at 10 million is 69, which are the two most quoted stiffness figures in metric engineering as well. The two traditions are describing exactly the same materials.

Distinguishing modulus from strength matters more here than anywhere. A steel with a modulus of 29 million pounds per square inch might yield at 50 thousand, a difference of nearly six hundred times, and the two properties are independent: heat treatment can double the strength of a steel while leaving its stiffness untouched.

One megapound per square inch equals 1,000,000 pounds per square inch, about 6.895 gigapascals, about 68,950 bar, or 1000 kilopounds per square inch.

Megapound per square inch conversion table